Read TGX MIG Welding Torches by Tregaskiss text version

EASY AS 1-2-3!

MIG welding torch requirements vary from customer to customer. Different wire sizes, front-end configurations and connections to various wire-feeder types make it difficult to stock inventory of every torch on your shelf. The TGX® Program offers you the flexibility to custom build a MIG torch right at your location to match specific welding applications. Our Easy As 1-2-3! program allows you to:

1 Pick the chassis (amperage and length) that meets

your requirements.

2 Pick the power pin that matches your equipment. 3 Pick the liner/tip kit that matches your wire size.

With simple assembly, our TGX Program will have you welding in a flash!

-RATED PERFORMANCE

The TGX Program is available in 2 options - Easy As 1-2-3! and Ready To Weld. Minimize your inventory and maximize your torch offerings. TGX Torches from Tregaskiss - superior products, premium packaging and a great program! FLEXIBILITY · Up to 150 torch combinations · 75% fewer SKUs LIFETIME WARRANTY ON HANDLES & SWITCHES · If you break a handle or switch, Tregaskiss will replace it FREE of charge DOUBLE-LIFE TORCH SYSTEM

(Not applicable to 180 amp torch)

TOUGH LOCK® CONTACT TIP SYSTEM · Tapered TOUGH LOCK design allows for cooler operating and longer life THREAD-IN POWER PINS · Quick removal of power pin without removing handle · Ability to change the pin for multiple feeders GOOSENECKS · Aluminum armored · Rated for over 650 amps · Superior heat dissipation

· Front and back have identical connections and handles · Once front of cable becomes worn, "flip flop" the ends · Get twice the life out of your torch

7 MODELS STEP #1

PICK YOUR CHASSIS (amperage and length)

TGX XS COMPACT SERIES

(Assembly Required)

STEP #2

PICK YOUR POWER PIN (Euro style chassis does not require a power pin)

STEP #3

PICK YOUR LINER/TIP KIT (Match your wire size)

MODEL NO.

100% DUTY CYCLE RATING Mixed CO2

XL45

LENGTH

X214 X214-1 X214-2 X214-4 X214-5 X214-6 X214-12 X214-13 X214-29

180 amp

XS1810 XS1812 XS1815 XSE1810 XSE1812 XSE1815 XS2610 XS2612 XS2615 XSE2610 XSE2612 XSE2615 XS3210 XS3212 XS3215

180 180 180 180 180 180 260 260 260 260 260 260 300 300 300

120 120 120 120 120 120 180 180 180 180 180 180 200 200 200

10' 12' 15' 10' 12' 15' 10' 12' 15' 10' 12' 15' 10' 12' 15'

POWER PIN CHART*

FEEDER CENTURY ESAB HOBART PART # X214-5 X214-4 X214

(Tweco #4)

180 amp Euro

260 amp

260 amp Euro

X214-1 X214-4 X214-12

(Tweco #5)

FEEDER TYPE Powercon Feeder Feeders with "MT" style Quick Connect Block Beta-Mig: (New Style), 250, 251; Dual Feeder; Digital 2000; Dual Digital; Porta Feed 17; Ultra Feed: 1000, 2000, 2400, 2410, 2510; Handler; Oscawa; Hefty CV/CC Beta-Mig 261 (Part #903533); Olympic: 22-P, VS Handler: 120,150; Beta-Mig 170; Porta Wire CC/CV; 2200 Feeder; 2210 Feeder 2000; 2400 Handler: 135, 175 Wirematic: 250, 255; SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-150, SP-170, SP-175, SP-250, SP-255; Power MIG: 200, 215, 250, 255, 300, 350; Mig Pak: 10, 55; Weld Pak: 100, 150 LN4, LN7, LN8, LN9, LN22, LN25, LN742; Suitcase; SP-150, SP-200; NA5R Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S; 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage, Pulser; E250X; Ironman 275 Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S-32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S; 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage; Pulser; E250X; Ironman 275 Gun Slinger 260

XL35 XS30

LINER / TIP KIT CHART

PART # WIRE SIZE KIT CONTENTS

XS23 XS30 XS35 XS45 XL35 XL45 XL52

0.023 0.030 0.035 0.045 0.035 0.045 0.052

415-23-15 LINER 403-14-23 CONTACT TIP 415-35-15 LINER 403-14-30 CONTACT TIP 415-35-15 LINER 403-14-35 CONTACT TIP 415-35-15 LINER 403-14-45 CONTACT TIP 415-35-15 LINER 403-20-35 CONTACT TIP 415-35-15 LINER 403-20-45 CONTACT TIP 415-116-15 LINER 403-20-52 CONTACT TIP 415-116-15 LINER 403-20-116 CONTACT TIP 415-564-15 LINER 403-20-116 CONTACT TIP

300 amp

X214-29 LINCOLN X214

(Tweco #4)

TGX XL SERIES

MILLER

X214-2 X214-1

(short pin) For XS Compact Series

MODEL NO.

100% DUTY CYCLE RATING Mixed CO2

LENGTH

X214-6

(long pin) For XL Series

300 amp

XL3010 XL3012 XL3015 XL4010 XL4012 XL4015

300 300 300 400 400 400

200 200 200 275 275 275

10' 12' 15' 10' 12' 15'

PANASONIC

XL16

(Flux Core)

1/16

400 amp

X214-13

* If your feeder does not appear on the above chart, please contact our Technical Service Department at 1-800-787-6966.

XL116

1/16

TORCH STANDARDS CHART ­ Easy As 1-2-3!

1 2 3 4 5 6 7 8

MODEL 180 amp

(XS)

NOZZLE X151-50 X151-50 X401-4-50 X401-4-50 X401-4-50 X401-4-50 X401-6-62

RETAINING HEAD X154-14-2 X154-14-2 X404-14-2 X404-14-2 X404-14-2 X404-20-2 X404-20-2

GOOSENECK INSULATOR X152-2 X152-2 X402-7-2 X402-7-2 X402-7-2 X402-7-2 X402-7-2

GOOSENECK 155-60 155-60 205-60 205-60 205-60 305-60 405-60

SWITCH 211-5 211-5 211-5 211-5 211-5 411-1 411-1

SWITCH HOUSING NA NA NA NA NA 411-2X 411-2X

REAR HOUSING 216-1 NA 216-1 NA 216-1 416-5X 416-5X

HANDLES 210-25-1-1 210-25 Front 425-7 Rear 210-25 210-25 Front 425-7 Rear 210-25 410X 410X

180 amp Euro

(XSE)

260 amp

(XS)

260 amp Euro

(XSE)

300 amp

(XS)

300 amp

(XL)

400 amp

(XL)

TORCH EXPLODED VIEWS ­Easy As 1-2-3! and Ready To Weld

TGX XS

COMPACT SERIES

TGX XS Compact MIG Welding Torches stand up to abuse and dissipate heat quickly ­ a key to extending the life of consumables.

TGX XL

SERIES

TGX XL MIG Welding Torches offer welders the ultimate in performance and ease of maintenance. TGX XL Torches have all the features you need to maximize your welding capabilities and minimize your downtime.

8

8

4

4 5 5 2

3 2

3 6

1 8

1 8

7

7

READY TO WELD

Due to popular demand, Tregaskiss offers TGX Ready To Weld. Now you can order 1 part number, assembled to specific torque specifications, and get what you need. Three of our popular models are available in 15 foot lengths. They include the 260 amp, 300 amp and 400 amp torches. Keep them on your shelf ­ Ready To Go.

®

3 MODELS

PART NUMBERS CHART

100% DUTY CYCLE RATING CO2 Mixed 260 180

(Pre-assembled)

PART # XS2615-35

DESCRIPTION 15' Torch for .035 Wire

FEEDER TYPE HOBART: Beta-Mig: (New Style), 250, 251; Dual Feeder; Digital 2000; Dual Digital; Porta Feed 17; Ultra Feed: 1000, 2000, 2400, 2410, 2510; Handler; Oscawa; Hefty CV/CC LINCOLN: Wirematic: 250, 255; SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-150, SP-170, SP-175, SP-250, SP-255; Power MIG: 200, 215, 250, 255, 300, 350; Mig Pak: 10, 55; Weld Pak: 100, 150 HOBART: Beta-Mig 261 (Part #903533); Olympic: 22-P, VS MILLER: Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S-32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S, 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage; Pulser; E250X; Ironman 275 LINCOLN: LN4, LN7, LN8, LN9, LN22, LN25, LN742; Suitcase; SP-150, SP-200; NA5R HOBART: Beta-Mig: (New Style), 250, 251; Dual Feeder; Digital 2000; Dual Digital; Porta Feed 17; Ultra Feed: 1000, 2000, 2400, 2410, 2510; Handler; Oscawa; Hefty CV/CC LINCOLN: Wirematic: 250, 255; SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-150, SP-170, SP-175, SP-250,SP-255; Power MIG: 200, 215, 250, 255, 300, 350; Mig Pak: 10, 55; Weld Pak: 100, 150 HOBART: Beta-Mig 261 (Part #903533); Olympic: 22-P, VS MILLER: Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S-32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S, 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage; Pulser; E250X; Ironman 275 LINCOLN: LN4, LN7, LN8, LN9, LN22, LN25, LN742; Suitcase; SP-150, SP-200; NA5R

-RATED PERFORMANCE

The TGX Program is available in 2 options - Easy As 1-2-3! and Ready To Weld. Minimize your inventory and maximize your torch offerings. TGX Torches from Tregaskiss - superior products, premium packaging and a great program! FLEXIBILITY · Up to 21 torch combinations LIFETIME WARRANTY ON HANDLES & SWITCHES · If you break a handle or switch, Tregaskiss will replace it FREE of charge DOUBLE-LIFE TORCH SYSTEM · Front and back have identical connections and handles · Once front of cable becomes worn, "flip flop" the ends · Get twice the life out of your torch TOUGH LOCK CONTACT TIP SYSTEM · Tapered TOUGH LOCK design allows for cooler operating and longer life

®

260 AMP MODELS

MXS2615-35

15' Torch for .035 Wire

260

180

LNXS2615-35 15' Torch for .035 Wire XL3015-35 XL3015-45 15' Torch for .035 Wire 15' Torch for .045 Wire

260 300 300

180 200 200

300 AMP MODELS

THREAD-IN POWER PINS · Quick removal of power pin without removing handle · Ability to change the pin for multiple feeders GOOSENECKS · Aluminum armored · Rated for over 650 amps · Superior heat dissipation

MXL3015-35 MXL3015-45

15' Torch for .035 Wire 15' Torch for .045 Wire

300 300

200 200

LNXL3015-35 15' Torch for .035 Wire LNXL3015-45 15' Torch for .045 Wire XL4015-35 XL4015-45 XL4015-52 XL4015-116 15' Torch for .035 Wire 15' Torch for .045 Wire 15' Torch for .052 Wire 15' Torch for 1/16 Wire

300 300 400 400 400 400

200 200 275 275 275 275

400 AMP MODELS

HOBART: Beta-Mig: (New Style), 250, 251; Dual Feeder; Digital 2000; Dual Digital; Porta Feed 17; Ultra Feed: 1000, 2000, 2400, 2410, 2510; Handler; Oscawa; Hefty CV/CC LINCOLN: Wirematic: 250, 255; SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-150, SP-170, SP-175, SP-250, SP-255; Power MIG: 200, 215, 250, 255, 300, 350; Mig Pak: 10, 55; Weld Pak: 100, 150 HOBART: Beta-Mig 261 (Part #903533); Olympic: 22-P, VS MILLER: Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S-32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S, 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage; Pulser; E250X; Ironman 275 LINCOLN: LN4, LN7, LN8, LN9, LN22, LN25, LN742; Suitcase; SP-150, SP-200; NA5R

MXL4015-35 MXL4015-45 MXL4015-52 MXL4015-116

15' Torch for .035 Wire 15' Torch for .045 Wire 15' Torch for .052 Wire 15' Torch for 1/16 Wire

400 400 400 400

275 275 275 275

LNXL4015-35 LNXL4015-45 LNXL4015-52 LNXL4015-116

15' Torch for .035 Wire 15' Torch for .045 Wire 15' Torch for .052 Wire 15' Torch for 1/16 Wire

400 400 400 400

275 275 275 275

TORCH STANDARDS CHART ­ Ready To Weld (See Torch Exploded Views diagram on reverse)

1 2 3 4 5 6 7 8

MODEL 260 amp (XS)

NOZZLE X401-4-50

RETAINING HEAD X404-14-2

GOOSENECK INSULATOR X402-7-2

GOOSENECK 205-60

SWITCH 211-5

SWITCH HOUSING NA

REAR HOUSING 216-1

HANDLES 210-25

300 amp (XL)

X401-4-50

X404-20-2

X402-7-2

305-60

411-1

411-2X

416-5X

410X

400 amp (XL)

X401-6-62

X404-20-2

X402-7-2

405-60

411-1

411-2X

416-5X

410X

CONTROL PLUGS

For Easy As 1-2-3! and Ready To Weld Torches

CONSUMABLES*

For Easy As 1-2-3! and Ready To Weld Torches CONTACT TIPS

PART # X403-14-23-5 X403-14-30-5 X403-14-35-5 X403-14-45-5 PART # STANDARD DUTY TOUGH LOCK® TIPS -5 PER PACK* For .023" or 0.6 mm WIRE For .030" or 0.8 mm WIRE For .035" or 0.9 mm WIRE For .045" or 1.2 mm WIRE HEAVY DUTY TOUGH LOCK TIPS- 5 PER PACK* For .035" or 0.9 mm WIRE For .045" or 1.2 mm WIRE For .052" or 1.3 mm WIRE For 1/16" or 1.6 mm WIRE

X419-4

X419-7

X419-8

X403-20-35-5 X403-20-45-5 X403-20-52-5 X403-20-116-5

If replacing an existing torch, its control plug may be used with the spade connectors supplied.

CONTROL PLUG CHART*

FEEDER CENTURY HOBART PART # X419-17 X419-2 X419-4 X419-8 FEEDER TYPE Most feeders Beta-Mig (old style) Beta-Mig 261 (Part #903533); Olympic: 22-P, VS Beta-Mig: (New Style), 250, 251; Dual Feeder; Digital 2000; Dual Digital; Porta Feed 17; Ultra Feed: 1000, 2000, 2400, 2410, 2510; Handler; Oscawa; Hefty CV/CC Wirematic: 250, 255; SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-150, SP-170, SP-175, SP-250, SP-255; Power MIG: 200, 215, 250, 255, 300, 350; Mig Pak: 10, 55; Weld Pak: 100, 150 Power Feed 10; DH-10; LN-10 (new style); STT 10; LN7, LN8, LN9, LN22, LN25, LN742; Suitcase; SP-150, SP-200 SP-86, SP-100, SP-100T, SP-130, SP-130T, SP-170, SP-200 Digimig & Digimig Dual; EH1, EH5, EH10, EH11; SEH-4, SEH-5; SWM11, SWM11B, SWM12, SWM13, SWM23, SWM24, SWM25, SWM35; VAM2; L-TEC35; MIG35; Digipulse Cricket; Intellimatic; Sidekick; D-51A; Millermatic: 130, 130XP, 135, 150, 175, 200, 250; MM-35 (1980 & newer); New Automatic 1; Portomig; S-32P, S-42GL, S-52A, S-54A; Swing-Arc Dualswing; Arc-Single; S-32S; 52D, 54D, 52E, 54E; Shop Master 300; 22 Series; All 60 and 70 Series; Challenger: 172, 185; Vintage; E250X; Ironman 275 10A, 10E, 30A, 30B, 30E, 70A, 80A, Spoolmatic 150; Millermatic 35 (old style) PD1, PD2 Gun Slinger 260

RETAINING HEADS

PART # X154-14-2 X404-14-2 X404-20-2 RETAINING HEAD - 2 PER PACK* TOUGH LOCK RETAINING HEAD

(Standard Duty ­ for 180 amp only)

TOUGH LOCK RETAINING HEAD (Standard Duty) TOUGH LOCK RETAINING HEAD (Heavy Duty)

LINCOLN

X419-4

GOOSENECK INSULATORS

PART # X152-2 X402-5-2 X402-7-2 GOOSENECK INSULATORS - 2 PER PACK* GOOSENECK INSULATOR (for 180 amp only) GOOSENECK INSULATOR (aluminum) GOOSENECK INSULATOR

X419-6

X419-8 LINDE/L-TEC X419-7

NOZZLES

PART # X151-1-38 X151-1-50 X151-50 X401-4-38 X401-4-50 X401-4-62 X401-5-62 X401-6-62 NOZZLE - 1 PER PACK* 3/8" BORE - 1/8" TIP RECESS

(for 180 amp only)

MILLER

X419-4

1/2" BORE - 1/8" TIP RECESS

(for 180 amp only)

1/2" BORE - FLUSH TIP

(for 180 amp only)

3/8" BORE - FLUSH TIP 1/2" BORE - 1/8" TIP RECESS 5/8" BORE - 1/8" TIP RECESS

(Standard Duty)

X419-7 POWCON PANASONIC X419-8 X419-4

5/8" BORE - 1/4" TIP RECESS 5/8" BORE - 1/8" TIP RECESS

(Heavy Duty)

*If your feeder does not appear on the above chart, please contact our Technical Service Department at 1-800-787-6966.

* All consumables available in larger quantities.

Typical displa

y. Shelving un

it not availab

le.

USA Phone: 1-800-618-6966 Fax: 1-800-311-1530 Canada Phone: 1-800-787-6966 Fax: 1-800-665-0400 International Phone: +1-246-430-9880 Fax: +1-646-219-3923

w w w . t r e g a s k i s s . c o m Distributed by:

07/07 XZ115

TREGASKISS, TOUGH LOCK and TGX are registered trademarks of Tregaskiss in the U.S. and Canada, and may be registered in other countries. Details can be found at www.tregaskiss.com/trademarks.

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TGX MIG Welding Torches by Tregaskiss

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