Read Ballcentric Valves - Figure 580_Figure 583 text version

Ballcentric Valves - Figure 580 & 583

Sizes 80 - 600mm

Eccentric style, round ported plug valves. · F580 - valve sizes 80 to 100mm. · F583 - valve sizes 150 to 600mm.

Features

· · · · · · · · ·

The resilient plug provides tight shut-off without sealing lubricants. The plug valve utilises a corrosion resistant welded nickel seat. One piece cast iron plug provides superior strength and no deflection. Corrosion resistant permanently lubricated stem bearings top and bottom. Bolted one piece Cast Iron top housing for high strength and easy maintenance. Top and bottom grit excluders to prevent the ingress of contaminants into the bearings. Flanged end connections available as standard. Full round port offers less flow resistance. Eccentric plug action eliminates plug drag on the seat while cycling. As the plug moves off the seat, plug-seat contact ceases at about 5° open through the fully open position preventing wear and deformation of the resilient plug sealing surface.

General applications

Keystone Ballcentric valves control the flow of materials such as pulp and paper stock, industrial slurries and sludges, raw sewage, raw, activated and digested sludge, industrial and municipal effluents, sewage gas. Typical applications include use on digesters, industrial slurry transfer lines, power plant ash handling systems, clarifiers, sludge collector systems, activated sludge reactors.

Technical data

Size range: Figure 580 80-100mm - 100% port area Figure 583 150-600mm - 80% port area Pressure: Vacuum to 1200kPa (80-300mm) Vacuum to 1034kPa (350-600mm) Temperature: Minus 18°C to 100°C End connections: AS 2129 C, D as standard (Consult Factory for other drillings)

www.tycoflowcontrol-pc.com

A.B.N. 83 000 922 690

© Copyright by Tyco International Ltd.

F580/583/9/10

Tyco Flow Control reserves the right to change product designs and specifications without notice.

Ballcentric Valves - Figure 580 & 583

Sizes 80 - 300mm

Upper bearing detail

4

13 11 10 12

2

8 9

4 3 7

Lower bearing detail

9 8

6 1

5

Seat detail

1 Nickel seat 2

5

Note: F580 valve illustrated

Parts list

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Description Body Plug/stem Top housing Bearing upper Bearing lower Cap O-ring Fasteners Grit excluder Spacer Bushing Retaining ring Packing Key Standard material Cast Iron Cast Iron (Buna-N Coated) Cast Iron 304/316 Sintered Impreg with CHEMLUBE 209 304/316 Sintered Impreg with CHEMLUBE 209 Buna-N Cad Plated Steel Buna-N Bronze Filled Polyster Cad Plated Steel EPDM Carbon Steel Material specification ASTM A-126 CL B ASTM A-126 CL B ASTM A-126 CL B Commercial Commercial ­ Commercial ­ ASTM B-584 Commercial Commercial Commercial Commercial

© Copyright by Tyco International Ltd.

F580/583/9/10

Tyco Flow Control reserves the right to change product designs and specifications without notice.

Ballcentric Valves - Figure 583

Sizes 350 - 600mm

Upper bearing detail

10

2 18 9 14 7, 8

Lower bearing detail

10 13 1 11 4 5 20,16 6 10

Seat detail

12 4 11 15 10 12 5

Note: F583 valve illustrated

Parts list

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Description Body Plug/stem Cap Plug/disc Screw Pin, dowel Retaining ring Thrust race U-cup seal Bearing Packing O-ring Gasket, cap Upper shim Lower shim Disc seat shim Screw Key Plug (not shown) Disc seat shim Standard material Cast Iron (with nickel seat) Cast Iron Cast Iron (Buna-N Coated) Cast Iron (coated) 304 S/S 304 S/S Carbon spring Steel Commercial Buna-N 304/316 Sintered Impreg with CHEMLUBE 209 Buna-N Buna-N Commercial gasket PTFE PTFE Commercial gasket Zinc plated steel Carbon steel ­ Commercial gasket Material specification ASTM A-126 CL B ASTM A-126 CL B ASTM A-126 CL B ASTM A-126 CL B ASTM A-276 ASTM A-276 Commercial Zinc plated ASTM A366 HR Commercial Commercial Commercial Commercial ­ ­ ­ ­ Commercial Commercial ­ ­

© Copyright by Tyco International Ltd.

F580/583/9/10

Tyco Flow Control reserves the right to change product designs and specifications without notice.

Ballcentric Valves - Figure 580 and 583

Sizes 80 - 300mm

Note: F580 valve illustrated

ØH D

F

C

ØB

ØA2 K

ØA1

Dimensions (mm)

Valve Size mm 80 100 150 200 250 300 Stem conn. code CAF CAF CAG DAJ DAK DAK ØA1 inlet ØA2 outlet ØB C D F K Stem conn. ØH keyway (inches) (inches) 11/8 11/8 13/8 17/8 21/4 21/4 /4 /4 5 /6 1 /2 1 /2 1 /2

1 1

Top Plate Data PCD No Dia. holes 127 127 127 165 165 165 4 4 4 4 4 4 14 14 14 22 22 22

Mass (kg)

Kv (fully open) 493 850 1728 2916 4213 6611

81 114 159 210 260 311

81 103 145 187 239 271

191 229 279 343 406 483

168 193 228 293 325 363

203 229 267 292 330 356

45 68 65 76 107 102

116 151 171 238 266 281

x x x x x x

/4 /4 5 /6 3 /8 3 /8 3 /8

1 1

21 37 54 105 145 193

Notes: Kv = The flow rate of water in m3/hr that will pass through a valve with a pressure drop of 1 bar (100 kPa) @ 20°C. Cv = 1.155 Kv. Dimensions are nominal ±1mm.

© Copyright by Tyco International Ltd.

F580/583/9/10

Tyco Flow Control reserves the right to change product designs and specifications without notice.

Ballcentric Valves - Figure 583

Sizes 350 - 600mm

Note: F583 valve illustrated

D ØH

L

F

C E ØB ØA1 ØA2

Dimensions (mm)

Valve Stem Size conn. mm code 350 400 450 500 600 ­ ­ ­ ­ ­ ØA1 inlet ØA2 outlet ØB C D E F L Stem conn. ØH keyway (inches) (inches) 31/2 31/2 31/2 31/2 31/2 /4 sq x 4 L /4 sq x 43/8 L 3 /4 sq x 43/8 L 3 /4 sq x 45/8 L 3 /4 sq x 45/8 L

3 3

Top Plate Data PCD No Dia. holes 254 254 254 254 254 4 4 4 4 4 /4 /4 3 /4 3 /4 3 /4

3 3

Mass (kg)

Kv (fully open) 10434 12173 15652 19130 21500

296 369 392 437 437

356 413 457 511 616

533 597 635 699 813

340 432 384 533 384 762 414 914 414 1016

768 868 872 1010 1041

152 154 154 170 170

140 143 143 159 159

-

10 10 10 10 10

UNC UNC UNC UNC UNC

243 404 472 907 968

Notes: Kv = The flow rate of water in m3/hr that will pass through a valve with a pressure drop of 1 bar (100 kPa) @ 20°C. Cv = 1.155 Kv. Dimensions are nominal ±1mm.

© Copyright by Tyco International Ltd.

F580/583/9/10

Tyco Flow Control reserves the right to change product designs and specifications without notice.

Ballcentric Valves - Figure 580 & 583

Sizes 80 - 600mm

Notes:

1. The charted seating and unseating torques are the sum of all friction and resistance for opening and closing of the valve against the indicated pressure differential for normal service. 2. Normal Service: Clean liquid service at temperatures between minus 18°C to 100°C with no internal deposition or chemical attack. Operated a minimum of once per day. 3. The relationship between values are linear, therefore you can interpolate between nominated values. 4. The effect of dynamic torque is not considered in tabulation. 5. In sizing operators it is not necessary to include safety factors.

Anticipated seating & unseating torque values - Nm (fully rated)

Valve Size (mm) 80 100 150 200 250 300 350 400 450 500 600 Shut Off Pressure kPa/(bar) Normal Service 300 600 1034 (3) (6) (10.3) 67 116 273 507 800 1072 1659 1895 2342 2753 3045 77 150 302 601 946 1235 2197 2410 2934 3425 3786 88 197 390 832 1278 1659 2720 2992 3808 4216 4760

0 (0) 61 102 245 435 694 911 1210 1360 1986 2326 2448

1200 (12) 98 218 422 911 1360 1904 -

Notes:

To apply the as noted Application Factor Multipliers: 1. Find the base torque value by selecting the required valve size from the left hand column and read across to the intended line pressure column. Note the torque value. You can interpolate between line pressure values. 2. Find the zero pressure torque for the same valve on the same row and subtract this zero pressure torque from the value in step 1. 3. Multiply the zero pressure torque value by the expected Application Factors. 4. Add the difference between the zero pressure torque and the line pressure torque (value of step 2 plus value of step 3) to give the new torque value specific to the actual service conditions.

For conditions that vary from those noted, then apply the following Application Factor Multipliers; Line Media Dry service with abrasives, cement x 3.3 Dry gas other than air x 2.5 Dry air x 1.7 Liquid media other than water x 1.2 Lubricating oil x 0.7 Frequency Operated less than once per day x 1.1 Condition Corrosive seating surfaces or deposit buildup x 1.5 Chemical attack: Consult factory Example: A 150mm Figure 580 valve is to be used in a clean water application. The line pressure is 1000 kPa (10 bar) @ 80°C. The valve may only cycle twice per month. 1. Using the fully rated Torque Values Table Base Torque value for 150mm @ 1000 kPa (10 bar) = interpolating between values = 383Nm 2. Find torque value at zero kPa = 245Nm Subtract 383 - 245 = 138Nm 3. Multiply zero pressure torque value by Application Factors Application Factors Operated less than once per day = x 1.1 245 x 1.1 = 270Nm 4. Add the difference between zero pressure and line pressure, as per step 2 to the value determined in step 3. 138 + 270 = 408Nm The new torque value for this valve, specific to the actual service conditions is 408 Nm.

© Copyright by Tyco International Ltd.

F580/583/9/10

Tyco Flow Control reserves the right to change product designs and specifications without notice.

Ballcentric valves - Figure 580 & 583

Sizes 80 - 600mm

Kv Values - Flowrate co-efficients

Valve Size mm 80 100 150 200 250 300 350 400 450 500 600 Angle of plug opening 10° 2 3 21 23 40 57 106 133 194 218 320 20° 8 40 101 161 196 316 489 554 716 892 1620 30° 37 99 208 371 458 699 1128 1340 1721 2104 3841 40° 81 190 362 628 870 1249 1846 2176 2842 3425 5130 50° 125 264 546 910 1342 1932 2838 3214 4210 5076 8724 60° 186 402 768 1237 1880 2810 4129 4900 6300 7700 10782 70° 260 608 1067 1639 2513 3736 5217 6087 7826 9565 12124 80° 375 819 1433 2296 3698 5376 7930 9252 11895 14539 17240 Full Open 492 849 1727 2916 4213 6611 10434 12173 15652 19130 21500

Notes: Kv = The volume of water in m3/hr that will pass through a given valve opening at a pressure drop of 1 bar (100 kPa). Cv = 1.155 Kv

Typical specifying sequence

Example: 150 Valve size Size Range: Figure No.: Figure No F583 80 - 600mm F580/583 - Ballcentric Plug Valve Trim code 218 Body material Cast Iron Plug/Stem material Cast Iron (Buna-N Coated) End connection 2129 D F583 Figure No. 218 Trim code AD End connections

End connections available (depending on flange OD compatiblity)

Standard flange drilling AS4087 CL16 (AS2129 D). Other flange drillings available on request, please consult factory.

© Copyright by Tyco International Ltd.

F580/583/9/10

Tyco Flow Control reserves the right to change product designs and specifications without notice.

Information

Ballcentric Valves - Figure 580_Figure 583

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