Read 0468 964 127 text version

Caddy 140 Caddy 200

LHN 140, LHN 200

cmha2p00

Instruction manual

Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

0468 964 127

040906

Valid for serial no. 628-xxx-xxxx, 011-xxx-xxxx, 220-xxx-xxxx

Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 8

Rights reserved to alter specifications without notice. Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

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Ðóññêèé

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÏÈÑÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 4 5

5

4 ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ÝÊÑÏËÓÀÒÀÖÈß . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Ñâàðêà ïîêðûòûìè ýëåêòðîäàìè. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 ÑâàðêàTIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 6

6 7

6 ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÍÎÌÅÐ ÇÀÊÀÇÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 7 13 15 16 17

TOCr

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RU 1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

ÎÑÒÎÐÎÆÍÎ!

ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ, ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ, ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß. ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ. S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è ïðàâèëàìè. S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè ÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé. S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé. S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé. ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ. S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè. ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè. S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ ñïåöîäåæäó. S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè. ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ ïîáëèçîñòè îò ìåñòà ñâàðêè. ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû ñëóõà. S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè. ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó îáîðóäîâàíèþ Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè. ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.

ÂÍÈÌÀÍÈÅ! Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.

2

ÂÂÅÄÅÍÈÅ

Caddy 140 è Caddy 200 ÿâëÿþòñÿ ñâàðî÷íûìè âûïðÿìèòåëÿìè ñ òðàíçèñòîðíûì óïðàâëåíèåì, ïðåäíàçíà÷åííûìè äëÿ ñâàðêè ïîêðûòûìè ýëåêòðîäàìè è äëÿ ñâàðêè íåïëàâÿùèìèñÿ ýëåêòðîäàìè â ñðåäå çàùèòíûõ ãàçîâ TIG.

bh11d1ra

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RU 3 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÏÈÑÀÍÈÅ

Caddy ñíàáæåí ðàçúåìîì äëÿ ïîäêëþ÷åíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ. Ïðè ïîäêëþ÷åíèè êàáåëÿ äèñòàíöèîííîãî óïðàâëåíèÿ, îíî àâòîìàòè÷åñêè âêëþ÷àåòñÿ â ðàáîòó. ÂÍÈÌÀÍÈÅ! Äëÿ àâòîìàòè÷åñêîãî âêëþ÷åíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ êîíòàêòû L è M äîëæíû áûòü ïåðåìêíóòû. Âûïðÿìèòåëü ñíàáæåí êàáåëåì ïèòàíèÿ äëèíîé 3 ìåòðà. Caddy ïîñòàâëÿåòñÿ ñî ñâàðî÷íûìè êàáåëÿìè äëèíîé 5 ìåòðîâ. Êàáåëè îáîðóäîâàíû íàêîíå÷íèêàìè, ïîçâîëÿþùèìè áûñòðîå ïåðåêëþ÷åíèå ïîëÿðíîñòè. Ñåðèéíûé íîìåð èçãîòîâëåíèÿ âûøòàìïîâàí íà òàáëè÷êå òåõíè÷åñêèõ äàííûõ. Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 17.

3.1

ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ

Caddy 140 Caddy 200

Ìàêñ. ñèëà òîêà/ íàïðÿæåíèå: ïðè Ï 35% ïðè Ï 60% ïðè Ï 100% Ïðåäåëû ðåãóëèðîâàíèÿ Íàïðÿæåíèå õîëîñòîãî õîäà Ñåòåâîå ïèòàíèå: íàïðÿæåíèå ïîòðåáëÿåìûé òîê ïðåäîõðàíèòåëü êàáåëü ïèòàíèÿ (ñå÷åíèå) Êëàññ çàùèòû Êëàññ ïðèìåíåíèÿ Ìàññà

140A/26 V 1 10A/24 V 80A/23 V áåññòóïåí÷àòî 3-140A 50-80 V 230 V 22A 16A* 3x1,5 ìì2 IP 23

200A/28 V 150A/26 V 1 15A/25 V áåññòóïåí÷àòî 5-200A 50-80 V 400 V 10A 16A 4x1,5 ìì2 IP 23

ïðèáë. 1 kg 1

ïðèáë. 1 kg 1

*Ïðè ñâàðî÷íîì òîêå ìåíåå 100À äîñòàòî÷åí ïðåäîõðàíèòåëü 10A. Ñâàðî÷íûé èñòî÷íèê îòâå÷àåò òðåáîâàíèÿì IEC 974-1 Ñå÷åíèå êàáåëÿ ñîîòâåòñòâóåò jâåäñêèì íîðìàì.

Ðàáî÷èé öèêë Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè. Êëàññ êîæóõà Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è âíóòðåííåé óñòàíîâêè. Êëàññ çîíû óñòàíîâêè Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.

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RU 4 ÓÑÒÀÍÎÂÊÀ

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè. Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

Caddy 140 ïèòàåòñÿ íàïðÿæåíèåì 230 V îäíîôàçíîãî òîêà. Ìîæíî èñïîëüçîâàòü ñåòü íàïðÿæåíèÿ 230-240 V, 50-60 Hz. Ïðè èñïîëüçîâàíèè ïîëíîé ìîùíîñòè âûïðÿìèòåëÿ íåîáõîäèìî óñòàíîâèòü ïðåäîõðàíèòåëü ìåäëåííîãî ãîðåíèÿ íà 16 À. Ïðè ñâàðêå òîêîì íå áîëåå 100À ìîæíî óñòàíîâèòü ïðåäîõðàíèòåëü 10 À. Caddy 200 ïèòàåòñÿ íàïðÿæåíèåì 400V, òðåõôàçíîãî òîêà. ×àñòîòà ñåòè 50-60 Hz. Ïðè èñïîëüçîâàíèè ïîëíîé ìîùíîñòè âûïðÿìèòåëÿ äîñòàòî÷íî óñòàíîâèò ïðåäîõðàíèòåëü íà 10 À. (ñòàíäàðòíûé ïðåäîõðàíèòåëü ðàçúåìà ñåòè íàïðÿæåíèåì 400 V - 16 À). Âûïðÿìèòåëè CADDY 140 è CADDY 200 èìåþò óñòðîéñòâî êîìïåíñàöèè êîëåáàíèé íàïðÿæåíèÿ ïèòàþùåé ñåòè: ïðè êîëåáàíèÿõ íàïðÿæåíèÿ ïèòàþùåé ñåòè 10%, êîëåáàíèÿ âûõîäíîãî íàïðÿæåíèÿ îñòàåòñÿ â ïðåäåëàõ 0,2%.

5

ÝÊÑÏËÓÀÒÀÖÈß

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ! Ñåòåâîé âûêëþ÷àòåëü ðàñïîëîæåí íà çàäíåé ïàíåëè Caddy. Ïðè âêëþ÷åííîì ïèòàíèè íà ïåðåäíåé ïàíåëè çàãîðàåòñÿ áåëàÿ èíäèêàòîðíàÿ ëàìïî÷êà.

1. 2. 3. 4. Æåëòàÿ èíäèêàòîðíàÿ ëàìïî÷êà Óñòàíîâêà âåëè÷èíû ñâàðî÷íîãî òîêà â ïðåäåëàõ 3-140A. Áåëàÿ èíäèêàòîðíàÿ ëàìïî÷êà. Ðàçúåì äèñòàíöèîííîãî óïðàâëåíèÿ.

Âåëè÷èíà ñâàðî÷íîãî íàïðÿæåíèÿ óñòàíàâëèâàåòñÿ ðóêîÿòêîé, ðàñïîëîæåííîé íà ïåðåäíåé ïàíåëè. Âûïðÿìèòåëè CADDY èìåþò òåïëîâóþ çàùèòó ïðè ïåðåãðóçêàõ. Ïðè ïåðåãðåâå âûïðÿìèòåëü àâòîìàòè÷åñêè îòêëþ÷èòñÿ è çàãîðèòñÿ æåëòàÿ èíäèêàòîðíàÿ ëàìïî÷êà. Ñâàðêà â ýòîì ïîëîæåíèå íåâîçìîæíà.

bh11d001

5.1

Ñâàðêà ïîêðûòûìè ýëåêòðîäàìè.

Âûïðÿìèòåëè Caddy ïîçâîëÿþò ñâàðèâàòü ïîñòîÿííûì òîêîì áîëüøèíñòâî ëåãèðîâàííûõ è íåëåãèðîâàííûõ ñòàëåé, íåðæàâåþùóþ ñòàëü è ÷óãóí. Caddy 140 ìîæåò èñïîëüçîâàòü áîëüøèíñòâî òèïîâ ïîêðûòûõ ýëåêòðîäîâ äèàìåòðîì 1,6-3,25 CADDY 200 ìîæåò ðàáîòàòü ñ ýëåêòðîäàìè äèàìåòðîì äî 4,0 ìì.

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RU

5.2 ÑâàðêàTIG

Ñâàðêà TIG (àðãîíîäóãîâàÿ ñâàðêà) ïðèìåíÿåòñÿ ïðè âûñîêèõ òðåáîâàíèÿõ ê êà÷åñòâó ñâàðíîãî øâà è ïðè ñâàðêå òîíêèõ ëèñòîâ. CADDY èìååò îòëè÷íûå ñâàðî÷íûå õàðàêòåðèñòèêè, íåîáõîäèìûå äëÿ ñâàðêè ìåòîäîì TIG. Íàèëó÷øèì ìåòîäîì ïîäæèãà äóãè ÿâëÿåòñÿ ïîäæèã "êàñàíèåì".  ýòîì ñëó÷àå äëÿ âîçáóæäåíèÿ äóãè âîëüôðàìîâûì íåïëàâÿùèìñÿ ýëåêòðîäîì ñëåãêà êàñàþòñÿ ïîâåðõíîñòè ñâàðèâàåìîãî èçäåëèÿ. Âûïðÿìèòåëü îáîðóäóåòñÿ ñâàðî÷íîé ãîðåëêîé, ïðåäíàçíà÷åííîé äëÿ ñâàðêè TIG ñ ãàçîâûì êëàïàíîì, áàëëîíîì ñ àðãîíîì, ãàçîâûì ðåäóêòîðîì è, ïðè íåîáõîäèìîñòè, ïðèñàäî÷íûì ïðóòêîì.

6

ÎÁÑËÓÆÈÂÀÍÈÅ

Ïðèìå÷àíèå: à àðàíìèéíú²å îáÿçàìåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà. Caddy òðåáóåò ìèíèìàëüíîãî îáñëóæèâàíèÿ. Îáû÷íî îíî ñâîäèòñÿ ê ðåãóëÿðíîé ÷èñòêå ôèëüòðà, ðàñïîëîæåííîãî íà ïåðåäíåé ïàíåëè î÷èñòè âûïðÿìèòåëÿ ðàç â ãîä ïðîäóâêîé ñæàòûì âîçäóõîì. Ïðè ðàáîòå âûïðÿìèòåëÿ â çàãðÿçíåííûõ èëè ïûëüíûõ óñëîâèÿõ ÷èñòêó ïðîâîäÿò ÷àùå. Ðåøåòêà ôèëüòðà ñíèìàåò ïóòåì åå îòæàòèÿ (âñòàâèâ â ùåëü ðåøåòêè îòâåðòêó, íàïðèìåð) è ïåðåìåùåíèÿ åå îñòîðîæíî ââåðõ.

7

ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB . Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé ESAB. Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

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ENGLISH

1 2 3 4

DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 TECHNICAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.1 Tecnical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6.1 Welding with coated electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 TIG welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12

7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 12 13 15 16 17

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GB 1 DIRECTIVE

DECLARATION OF CONFORMITY Esab Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source Caddy 140/200 from serial number 628 complies with standard EN 60974--1, in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with standard EN 50199 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC). -------------------------------------------------------------------------------------------------------------------------------------Laxå 95--11--10

Paul Karlsson Managing Director Esab Welding Equipment AB 695 81 LAXÅ SWEDEN

Tel: + 46 584 81176

Fax: + 46 584 12336

2

SAFETY

WARNING

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER'S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS' HAZARD DATA. ELECTRIC SHOCK - Can kill S Install and earth the welding unit in accordance with applicable standards. S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. S Insulate yourself from earth and the workpiece. S Ensure your working stance is safe. FUMES AND GASES - Can be dangerous to health S Keep your head out of the fumes. S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone and the general area. ARC RAYS - Can injure eyes and burn skin. S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. S Protect bystanders with suitable screens or curtains. FIRE HAZARD S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby. NOISE - Excessive noise can damage hearing S Protect your ears. Use earmuffs or other hearing protection. S Warn bystanders of the risk. MALFUNCTION - Call for expert assistance in the event of malfunction. READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING. PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection and accessories. WARNING!

Do not use the power source for thawing frozen pipes.

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GB 3 INTRODUCTION

The Caddy 140 and Caddy 200 are two transistor controlled rectifiers designed for welding with coated electrodes and for TIG welding (touch start). The advanced electronics provide rapid control response, low power demand and excellent welding characteristics. Inverter technology contributes to low weight and compact dimensions of the units. The rounded slimline shape of the unit makes it comfortable to carry. The strap can be folded to serve as a carrying handle, or fully extended to serve as a shoulder strap.

4

TECHNICAL DESCRIPTION

Caddy is equipped with a remote control socket which activates automatically when a remote control device is connected. NOTE! The contact pins L and M must be strapped in the remote device's connection cable for automatic activation to function. The inverter is supplied with a 3 meter long mains cable. Caddy is delivered with 5 meter long welding and return cables. These are attached to cable connectors allowing quick change of polarity. The manufacturer's serial number is stamped on the rating plate. ESAB's accessories for the product can be found on page 17.

4.1

Tecnical data

Caddy 140 Caddy 200 200A/28 V 150A/26 V 115A/25 V continuously variable 5--200A 50--80 V 400 V 10A 16A 4x1,5 mm2 IP 23

Performance: at 35% duty cycle at 60% at 100% Setting range Open circuit voltage Mains supply: voltage primary current fuse mains cable, area Enclosure class Application class Weight

140A/26 V 110A/24 V 80A/23 V continuously variable 3--140A 50--80 V 230 V 22A 16A* 3x1,5 mm2 IP 23

approx. 11 kg

approx. 11 kg

*When welding below 100A a 10A slow fuse is adequate. Duty cycle The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading. Enclosure class The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is designed for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard.

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GB

Welding power source complies with IEC 974-1 Power cable rating complies with Swedish regulations.

5

INSTALLATION

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the user's responsibility to take adequate precautions.

Caddy 140 is intended for 230 V, single phase supplies. The 230 V can be used with 230--240 V, 50--60 Hz supplies. To get maximum performance from the Caddy 140 it must be fitted with a 16A slow fuse. A 10A slow fuse is adequate for welding at currents up to 100A. Caddy 200 is intended for 400V, 3 phase supplies. It can be used with 50 Hz or 60 Hz supplies. To get maximum performance from the Caddy 200 a 10A fuse is adequate. (400 V sockets normally have 16A fuses). The Caddy 140 and 200 both have mains voltage compensation, which means that ¦10% fluctuation in the supply voltage produces only ¦0.2% variation in the welding voltage.

6

OPERATION

General safety regulations for the handling of the equipment can be found on page 9. Read through before you start using the equipment! The power switch is at the rear of the Caddy. The white lamp on the front will glow when the power is on.

1. 2. 3. 4. Yellow lamp Welding current control 3-140A White lamp Remote control socket

The current is adjusted using the knob on the front. To save you worrying about overloading the Caddy it has a thermal cut--out that will trip before the temperature becomes too high. You can tell when the rectifier has been overloaded because the yellow light comes on and it will no longer be possible to weld.

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GB

6.1 Welding with coated electrodes

The Caddy supplies DC current, which allows you to weld most types of alloyed and unalloyed steels, stainless steels and cast iron. With the Caddy 140 you can use the majority of coated electrodes from 1.6 to 3.25, while the Caddy 200 will take electrodes up to 4.0.

6.2

TIG welding

TIG welding is particularly useful when high quality standards are required and when welding thin sheet. Caddy also has very good TIG welding characteristics. The best method to use is the touch start, where you gently stroke the tungsten electrode against the workpiece to establish the arc. Before using the Caddy for TIG welding it must be equipped with a TIG torch and gas valve, a cylinder of argon, an argon regulator, tungsten electrodes and, if necessary, suitable filter metal.

7

MAINTENANCE

Regular maintenance is important for safe, reliable operation. Note! All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee period in order to rectify any faults. Caddy requires a minimum of maintenance. Normally it is sufficient to blow the unit clean with dry compressed air once a year, and clean the filter in the front regularly. If the unit is used in a dirty or dusty environment it should be cleande more often. The filter is released by inserting, e.g. a screwdriver, in the grille's slots and prising it gently upwards.

8

ORDERING OF SPARE PARTS

Repair and electrical work should be performed by an authorized ESAB serviceman. Use only ESAB original spare and wear parts.

Caddy 140, Caddy 200 is designed and tested in accordance with the international and European standards IEC/EN 60974- and EN 50199. It is the obligation of the service -1 unit which has carried out the service or repair work to make sure that the product still conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication.

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Diagram Ñõåìà

Caddy 140

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Edition 040906

Caddy 200

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Edition 040906

Caddy 140, Caddy 200 Ordering number Íîìåð çàêàçà

cmha2p00

Ordering no.

Denomination Caddy 140 Caddy 200 Caddy 140, Caddy 200

Type

0468 020 800 Welding power source 0468 020 881 Welding power source 0468 964 990 Spare parts list

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Edition 040906

Caddy 140, Caddy 200 Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé

Item 1 2

Qty 1 1

Ordering no. 0468 462 001 0467 796 001 Filter Grill

Denomination

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Edition 040906

Caddy 140, Caddy 200 Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè

Remote control units with cable PHA 1 box 12 pole, 10 m cable . . . . . . . . . . . . . PHA 1 box 12 pole, 25 m cable . . . . . . . . . . . . . Remote control units without cable PHA2 box (hot start) . . . . . . . . . . . . . . . . . . . . . PHA5 box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PHB 1 bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PHB 2 box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PHC 2 box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable, 5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable, 10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable, 25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0367 657 881 0367 657 880 0367 601 880 0367 970 880 0367 317 880 0367 318 880 0367 620 880 0367 144 881 0367 144 882 0367 144 883

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Information

0468 964 127

18 pages

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