Read Rhino Parts Catalog text version

WIRTGEN AMERICA RHINO PARTS

ROAD AND MINERAL TECHNOLOGIES

www.wirtgenamerica.com

TABLE OF CONTENTS

THE ROTATION SYSTEM RHINO CUTTER BITS RHINO CUTTER DRUMS Cutter Drum Specifications Table QUICK-CHANGE TOOLHOLDER SYSTEMS HT11 Quick-Change Toolholder System LONG-LIFE EJECTORS RHINO CONVEYOR BELTS Conveyor Belt Specifications Table RHINO TOOLS

4 5 12 13 15 17 20 21 22 25

2|3

THE ROTATION SYSTEM

Our re-designed Rhino Spring Clip and Rhino Ring improve rotation, reduce cutter bit wear and make installation easier ­ all resulting in more savings for you. The Rhino Spring Clip has a rounder shape, bi-directional retaining tabs, reduced gap size and is made from thicker material. The Rhino Ring has a larger outside diameter, smaller inside diameter and larger cone size.

Improved durability due to optimized carbide metal tips Reduced gap size for reliable bit retention and for proper fit with bit shank, holder bore and Rhino Ring to reduce contamination Thicker material for reliable bit retention even in extremely abusive applications Larger outer diameter improves holder protection and prevents formation of ridges or burrs on holder face Larger cone, top and bottom, positively centers bit in holder bore and prevents oblong bore wear

Faceted body design for efficient operation Improved circular shape results in proper fit around bit shank and into holder Bi-directional retaining tabs centrally located away from load bearing end prevents spring clip from jamming under washer Smaller inner diameter compresses spring clip for easier installation and reduces contamination

Surface coating for ease of installation and removal

RHINO CUTTER BITS

WM1/13

8x15 LG 28

Application:

Concrete and Hard Asphalt

26 55

Characteristics: Mini concrete cutter bit - Cylindrical carbide tip - 13 mm (1/2 inch) shank - 200 bits per bucket Machines: Small Class Milling Machines

13

Carbide Weight: 9.01 g

WM4/13

16 8.5

Application:

28

Asphalt

16 26

Characteristics: Mini asphalt cutter bit - Extended carbide tip - 13 mm (1/2 inch) shank - 200 bits per bucket Machines: Small Class Milling Machines

Carbide Weight: 19.68 g

13

W1-10R

10x25 LG

55

Application:

48

Concrete and Hard Asphalt

30 88

45 20 4

Characteristics: Concrete cutter bit - Cylindrical carbide tip - Puller groove - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Small and Middle Class Milling Machines

Carbide Weight: 24.59 g

W1-10-NR

10 x 25 LG

Application:

48

Concrete and Hard Asphalt

30 88

45

Carbide Weight: 24.59 g

20

Characteristics: Strong, ultra-high, penetrating cutter bit - Cylindrical carbide tip - Puller Groove - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Small and Middle Class Milling Machines

4|5

4

RHINO CUTTER BITS

W1-13R

13x25 LG

Application:

48

Concrete and Hard Asphalt

33 88

45 4

Characteristics: Robust concrete cutter bit - Large cylindrical carbide tip - Heavy-duty body - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Middle and Large Class Milling Machines

Carbide Weight: 38.78 g

20

W4ER

16 8.5 16 48

Application:

Asphalt

30 88

45 20 4

Characteristics: Universal cutter bit - Extended carbide tip - Puller groove - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Small Class Milling Machines

Carbide Weight: 19.68 g

W5ER

16 9.5 17.5 48

Application:

Asphalt

34 88

45 20 4

Characteristics: Universal cutter bit - Robust, extended carbide tip - Puller groove - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Middle and Large Class Milling Machines

Carbide Weight: 23.40 g

W5LEHR

17.5 9.5 17.2 49.5

Application:

Asphalt

34 90

45 20 4

Characteristics: Universal cutter bit - Robust, extended carbide tip - Puller groove - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Middle and Large Class Milling Machines

Carbide Weight: 26.50 g

W6R

17.5 10.5 19 48

Application:

Asphalt

34 88

45 20

Characteristics: Universal cutter bit for high horsepower requirements - Robust carbide tip - Puller groove - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Middle and Large Class Milling Machines

Carbide Weight: 30.17 g

W6AOCR

11.5 18 19 49

7

Application:

Asphalt, Concrete, Asphalt Over Concrete

35 89

45 20

Carbide Weight: 36.37 g

Characteristics: Universal cutter bit for high horsepower requirements - Stout carbide tip - Heavy-duty body - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Middle and Large Class Milling Machines

W6AOCLR

11.5

7

Application:

50.5

Asphalt

19

21

35 90

45 20

Carbide Weight: 41.00 g

Characteristics: Universal cutter bit for high horsepower requirements - Robust extended carbide tip - Puller groove - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Middle and Large Class Milling Machines

W6SR

17.5 10.5 19 48

7

Application:

Stabilizing/Recycling, Abrasive Asphalt

37 88

45 20

Carbide Weight: 30.17 g

Characteristics: Large, long-life body bit for high horsepower requirements - Robust carbide tip - Large, long-life body - Long sleeve - D = 45 anti-wear plate - 40 bits per bucket Machines: Stabilizers, Middle and Large Class Milling Machines

6|7

7

RHINO CUTTER BITS

W6SGR

10 19

Application:

41

Stabilizing

37 80

45 20 7

Characteristics: Large, long-life body bit for abusive "stabilizing" requirements - Stout carbide tip - Large, long-life body - Long sleeve - D = 45 anti-wear plate - 40 bits per bucket Machines: Stabilizers

Carbide Weight: 22.89 g

W6ER

19.6 10.5 19

Application:

48

Asphalt

34 88

45 20

Characteristics: Strong, high-penetration bit for exceptional milling efficiency - Robust extended carbide tip - Puller groove - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Middle and Large Class Milling Machines

Carbide Weight: 32.87 g

W7ER

20.5 11 20.5 48

4

Application:

Asphalt

34 88

45 20

Characteristics: Strong, high-penetration bit for exceptional milling efficiency - Large extended carbide tip - Puller groove - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Middle and Large Class Milling Machines

Carbide Weight: 41.50 g

W7HLL

20.5 11 20.5 48

4

Application:

Asphalt

34 88

45 20

Characteristics: Strong, high-penetration bit for exceptional milling efficiency - Large extended carbide tip - Heavy-duty body - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Middle and Large Class Milling Machines

Carbide Weight: 41.50 g

7

W8ER

11.5 22 23

Application:

48

Asphalt

34 88

45 20

Characteristics: Large cutter bit for extreme, high horsepower requirements - Very large, extended carbide tip - Heavy-duty body - Long sleeve - D = 45 anti-wear plate - 50 bits per bucket Machines: Large Class Milling Machines

Carbide Weight: 48.37 g

W1-13/22R

13x25 LG 53

7

Application:

Concrete and Hard Asphalt

40 92

45 22

Characteristics: Large, long-life body bit for high horsepower requirements - Cylindrical carbide tip - Large, long-life body - Long sleeve - D = 45 anti-wear plate - 40 bits per bucket Machines: Large Class Milling Machines with 22mm holders

Carbide Weight: 38.78 g

W1-17/22R

17x28.5 LG 51

7

Application:

Concrete and Hard Asphalt

40 92

45 22

Characteristics: Large, long-life body bit for high horsepower requirements - Very large cylindrical carbide tip - Large, long-life body - Long sleeve - D = 45 anti-wear plate - 40 bits per bucket Machines: Large Class Milling Machines with 22mm holders

Carbide Weight: 73.69 g

7

8|9

RHINO CUTTER BITS

W6-22XR

17.4 10.5 19 51 (Compressed)

Application:

Stabilizing/Recycling

44.5

22.5

Characteristics: Large, long-life body bit for high horsepower requirements - Robust carbide tip - Body shield - Long sleeve - D = 45 anti-wear shield - 40 bits per bucket Machines: Stabilizers/Recyclers

Carbide Weight: 30.17 g

W6SG-22XR

10 43.5 (compressed) 19

91.5

Application:

Stabilizing

44.5

22.5

Characteristics: Large, long-life body bit for abusive "stabilizing" requirements - Stout carbide tip - Body shield - Long sleeve - D = 45 anti-wear shield - 40 bits per bucket Machines: Stabilizers

Carbide Weight: 22.89 g

W6AOC-22XR

11.5 18 51.5 (Compressed) 19

84

Application:

Stabilizing/Recycling

44.5 22.5

Characteristics: Large, long-life body bit for abusive "stabilizing" requirements - Stout carbide tip - Body shield - Long sleeve - D = 45 anti-wear shield - 40 bits per bucket Machines: Stabilizers

Carbide Weight: 36.37 g

W8-22XR

20 11.5 22 51 (compressed)

92

Application:

Stabilizing/Recycling

44.5

22.5

Characteristics: Large, long-life body bit for high horsepower requirements - Large carbide tip - Body shield - Long sleeve - D = 45 anti-wear shield - 40 bits per bucket Machines: Stabilizers/Recyclers

Carbide Weight: 43.61 g

91.5

W6SG-25R

19 10

Application:

64

Stabilizing

43

9.1

60

Characteristics: Large bit for abusive "stabilizing" applications - Stout carbide tip - Large body - 25 mm (1 inch) shank - 20 bits per bucket Machines: Stabilizers

Carbide Weight: 22.89 g

25.5

W8-25R

20 11.5 21.6 64

113.1

Application:

Stabilizing/Recycling

43

9.1

60

Characteristics: Large bit for high horsepower requirements - Very large, extended carbide tip - Large body - 25 mm (1 inch) shank - 20 bits per bucket Machines: Stabilizers/Recyclers

Carbide Weight: 43.61 g

25.5

W1-15-25R

24 15

113.2

Application:

64

Recycling

43

9.1

60

Characteristics: Large bit for high horsepower requirements - Robust cylindrical carbide tip - Large body - 25 mm (1 inch) shank - 20 bits per bucket Machines: Recyclers

Carbide Weight: 47.82 g

25.5

W1-19-25R

19 29

113.2

Application:

64 113.2

Recycling

43

9.1

60

Characteristics: Large bit for high horsepower requirements - Robust cylindrical carbide tip - Large body - 25 mm (1 inch) shank - 20 bits per bucket Machines: Recyclers

Carbide Weight: 84.00 g

25.5

10 | 11

RHINO CUTTER DRUMS

Wirtgen Heavy-Duty Weld Blocks · 11 pounds of abrasion-resistant steel · Inter-linking design for strength and seamless auger flight to protect leading surfaces from wear and to minimize drag Wirtgen Heavy-Duty Holders · Quick-change, bolt-in design · 4 pounds of abrasion-resistant steel · Designed to shield weld block from wear · Long bore (61.7-mm) extends holder life · Both 20-mm and 22-mm holders fit into standard weld block · Holder blanks available to modify cutting pattern Wirtgen Heavy-Duty Kicker Plates · Quick-change, bolt-in design · Abrasion-resistant steel alloy containing mixed carbides Extended Cutter Drum Life With Rhino Heavy-Duty Cutter Bits · Heavy-duty Rhino washer with cone, 45-mm · Extended spring clip · Abrasion-resistant body · Highest quality carbide tip

PART NO. 40000131 40000243 40000242 40000132 40000248 40000133 40000134 40000135 40000136 40000137 40000138 40000142 40000144 40000145 40000146 40000147 40000368 40000148 40000367 40000149 40000150 40000151 40000152 40000153 40000154 40000155 40000156 40000157 40000158 40000159 40000160 40000161 40000162 40000163

DESCRIPTION CAT PR450 HT-ELEV, TRIPLE WRAP (GRBOX END: 8" PIN LOC WLD HOLDERS) PM465 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP PM465 HT-ELEV, TRIPLE WRAP, FINE 5/16" (8mm) SP, SINGLE STRIKE PM565 / PM565B HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP PM565B HT-ELEV, TRIPLE WRAP, FINE 7/16" (8mm) SP SINGLE STRIKE CMI PR450 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP PR525 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP WITH ADAPTER RINGS PR500 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP, SAME AS PR800/7/L PR800/7/L HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP, HD (THICKER SHELL) PR800/7/L HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP PR800/7/S HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP PR800/7/12 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP PR1000 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP PR1050 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP RS500/650 PULVERIZER, HT-ELEV, BOLT ON END RINGS, 5/8" (15mm) SP RS500/650/800 PULVERIZER, HT-ELEV, BOLT ON END RINGS, 16 HOLE GB BOLT FL RS500/650/800 PULVERIZER, HT-ELEV, BOLT ON END RINGS, 20 HOLE GB BOLT FL RS500/650/800 STABILIZER, HT-ELEV, BOLT ON END RINGS, 16 HOLE GB BOLT FL RS500/650/800 STABILIZER, HT-ELEV, BOLT ON END RINGS, 20 HOLE GB BOLT FL RS500/650 HT-2 BOLT ON END RING SET, LH (FOR 10513, 10564) RS500/650 HT-2 BOLT ON END RING SET, RH (FOR 10513, 10564) RS500/650 HT-2 BOLT ON END RING SET, LH (FOR LARGE 10718) RS500/650 HT-2 BOLT ON END RING SET, RH (FOR LARGE 10718) RS500/650 HT-2 SPACER & BASE ASSY, PULV. DRUM (FOR 10513) RS500/650 HT-2 SPACER & BASE ASSY, END RING (FOR 10496-A01-L & R) RS500/650 HT-2 SPACER & BASE ASSY, STAB. DRUM (FOR 10564) RS500/650 HT-ELEV BOLT ON END RING SET, LH (FOR 10781, 10830) RS500/650 HT-ELEV BOLT ON END RING SET, RH (FOR 10781, 10830) RS500/650 HT-ELEV SPACER & BASE ASSY, STAB. DRUM (FOR 10781) RS500/650 HT-ELEV SPACER & BASE ASSY, END RING (FOR 10830-A01-L & R) RS500/650 HT-ELEV SPACER & BASE ASSY, PULV. DRUM (FOR 10830) RR500/800, W50 GEARBOX MOUNTING RING PR525 GEARBOX SPACER RING PR525 STUB SHAFT SPACER RING

WIDTH (IN) 73.63 79.00 79.00 84.00 84.00 73.63 84.38 85.63 85.63 85.63 84.50 84.38 150.00 150.00 120.00 96.00 96.00 96.00 96.00 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA

12 | 13

RHINO CUTTER DRUMS

PART NO. 40000164 40000165 40000194 40000166 40000167 40000168 40000169 40000170 40000171 40000172 40000244 40000174 40000175 40000176 40000177 40000178 40000180 40000109 40000121 40000181 DESCRIPTION ROADTEC RX45 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP RX50 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP RX50B HT-ELEV, TRIPLE WRAP, 5/8 (15mm) SP RX60 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP RX60B / RX60C HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP RX68 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP RX68B HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP, SPECIAL 102 INCH WIDE RX70 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP, BOLT-IN STUB SHAFT BELOW RX70 BOLT-IN STUB SHAFT RX80 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP RX900 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP INGERSOLL-RAND MT7000E HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP, W/ STUB SHAFT & ADPTR ***MT7500 / PC2200 HT-ELEV, TRIPLE WRAP, FINE 3/16" (5mm) SP MT7500 / PC2200 HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP, W/ STUB SHAFT BARBER GREENE RX40, HT-ELEV, TRIPLE WRAP, 3/4" (19mm) SP, 1.5" THICK SHELL RX40, HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP, 1.5" THICK SHELL MISC BOMAG STABILIZER DRUM, HT-ELEV, 5/8" (15mm) SP, W/ STUB SHAFT BARTMILL 500BT HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP BARTMILL 500BT HT-ELEV, TRIPLE WRAP, 5/8" (15mm) SP BARTMILL 500BT STUB SHAFT WIDTH (IN) 78.00 78.00 86.00 86.00 86.00 98.00 102.00 150.00 NA 150.00 86.00 77.50 86.50 86.50 75.00 75.00 79.00 36.00 24.00 NA

*** MT7500/PC2200 PRIOR TO S/N 5080S WILL REQUIRE STUB SHAFT 58939844.

QUICK-CHANGE TOOLHOLDER SYSTEM

The original Wirtgen quick-change toolholder system -- the standard of quality and economy

Optimized systems for picks and toolholders Toolholders are highly stressed components. Almost the entire engine power is converted into cutting performance via the toolholders. When cutting through extremely hard materials, a toolholder must withstand up to five million load cycles during its service life and guarantee optimum rotation of the picks. That is why Wirtgen engineers attach particular importance to using extremely wear-resistant materials and optimally designed toolholder systems. Wirtgen ­ setting standards in toolholder systems Instead of welding the toolholders onto the drum as in older machines, Wirtgen's concept was to develop holders which could be replaced quickly and easily. The first generation of Wirtgen quick-change toolholders was ready for series production in 1992 and ensured that worn or damaged toolholders could be replaced in a matter of minutes: on site and without requiring any cut-off or welding machines. The cash value of this advantage was immediately appreciated by the contractors. In addition to being easy to replace, the Wirtgen quick-change toolholder systems are characterized by a long service life, thanks to the elimination of welds and the use of high-quality materials. The success of Wirtgen's unique quick-change toolholder systems is due not only to the detailed theoretical analysis and computer simulations, but also to exhaustive practical tests by customers on innumerable sites and in extreme special jobs.

14 | 15

Wirtgen's quick-change toolholder systems (HT11 shown here) set new standards for quick bit changes and accurate positioning of the toolholders: on-site replacement is a simple matter.

QUICK-CHANGE TOOLHOLDER SYSTEM

Top quality manufacturing The operating costs of road milling machines and recyclers are largely determined by the service life of the tools subject to wear, meaning the bits and the toolholders. Consequently, these parts must meet the highest quality requirements. Manufacturing by the forging method makes it possible to process quality materials at relatively low cost and achieve extremely high component strengths. Tight tolerances are maintained by subsequent machining to make the precision components required for milling applications such as fine milling. Subsequent heat treatment and hardening of the toolholders is of critical importance. Special methods are used for this step as well, in order to obtain high hardness for low wear, and the necessary toughness. Only in this way can a long service life be achieved under the highly dynamic loads generated by the milling process.

Forging process for the upper part of the quick-change toolholder.

High-precision, automatic machining of the upper part of the quick-change toolholder.

HT11 QUICK-CHANGE TOOLHOLDER SYSTEM

Convenient replacement, fast servicing With the HT11 quick-change toolholder system, Wirtgen has engineered a field-proven solution for road milling machines and recyclers making the operation and servicing of the machines more convenient, faster and thus more profitable. Enlarging the contact surface of the upper part to completely cover that of the bottom part ensures a tight fit between the two. A seal prevents dirt particles from entering the gap between the upper part and the bottom part during the milling operation. Upper part HT11-R for improved tool rotation Optimum rotation of the cutting tools is often impaired by material soiling the toolholder's drill hole. With the upper part type HT11-R, the fine particles of milled material are flushed from the drill hole via a recess at the back of the upper part. The bit is essentially prevented from sticking in the bore and the bit can be used for a significantly longer period of time due to the improved rotation. Easier access with the Wirtgen ejector tools makes life even simpler.

16 | 17

HT11 QUICK-CHANGE TOOLHOLDER SYSTEM

Strong Retaining Bolt: The retaining bolt in the HT11 quickchange system is significantly larger than the one used in the HT3 quickchange toolholder system. The M30x2 thread is now combined with a 17 mm hexagonal socket drive which reliably transfers the necessary torque of 500 Nm. The conical stud can transmit enormous clamping forces and thus minimizes loosening of the upper part. HT11 HT3

Bottom Part Covered by Upper Part: Enlarging the contact surface of the upper part to completely cover that of the bottom part ensures an absolutely even and tight fit between the two. As a result when the upper part needs to be quickly replaced on a job site, the bottom part requires only minimal cleaning which allows for quicker and easier part changes.

Seal Between Upper & Bottom Parts: During the milling process fine dirt particles combine with water and enter the gap between the upper and bottom parts. Occasionally this can cause the shank of the upper part to jam into the bottom part making it more difficult to replace the upper part. In the HT11 quick-change toolholder system, the bore in the bottom part is protected against contamination by a seal. This seal optimizes the position of the upper part in the bottom part and further reduces the time required to change parts.

The HT11 quick-change toolholder system simplifies operation and maintenance of the milling drum: In designing the HT11 quickchange toolholder system, priority was given to simple operational and reliable maintenance techniques after rough use on the job. The result is simple components that guarantee long service life for all wear parts and the entire milling drum. As with the HT3 quickchange tool-holder system, just a few parts are needed to equip a wide variety of milling drums.

Hexagon Plug HT11

Part No: 158508

Retainer Screw HT11 M30x2

Torque 500 Nm Part No: 158501

Bottom Part Sealing HT11

Part No: 158509

Dummy Upper Part HT11

Part No: 194755

Toolholder HT11-R

for shaft diameter D20 Part No: 187002

Toolholder HT11-R D22

for shaft diameter D22 Part No: 199001

Toolholder HT11-R D25

for shaft diameter D25 Part No: 199002

18 | 19

LONG-LIFE EJECTORS

Long-Life Ejectors: Strategically placed ejectors on the milling drum help to transfer milled asphalt from the cutter drum to the conveyor. Specially blended carbide surfaces extend the life of these ejectors.

Ejector Width 150 mm

Ejector Width 250 mm

Part No: 44097

Ejector Width 150 mm

Part No: 2140636

Ejector Width 250 mm

Part No: 2140635

RHINO CONVEYOR BELTS

Fabric · 3 plies of a durable, synthetic fabric resulting in a 240 lb per inch of width working tension. · Offers flexibility to operate on small pulleys at high speeds · Provides increased resistance to gouging, puncturing, and impact at loading points · Has excellent fastener holding ability Covers · Features a 3/16" thick top cover and a 1/16" thick bottom cover · Made of a durable yet flexible rubber compound designed to withstand the harsh effects of abrasion, gouging, and weathering Cleats · Fully molded into the belt cover: That is, the cleats and cover are one unit. This proven production method prevents cleats from peeling away from the cover, which can take place when uncured cleats are vulcanized to a cured belt cover. · Aggressive 1" high cleats spaced at 10" apart increase production capacity, withstand abrasion, enhance belt life, and protect the top cover of the belt. · 1" high integrally molded rubber side curbs are available. Splice · Conventional styles of conveyor belting usually fail in the splice area, which is typically the weakest part of the belt. Our special splicing techniques developed from years of experience result in a virtually seamless joint that withstands even the toughest applications. · Tests show that the Rhino splice is up to 40% stronger than conventional splices in standard rubber belting. · Rhino's one-piece construction, where cleats, cover, fabric, and splice are manufactured as a single unit, provides the industry's most durable and productive belt.

20 | 21

RHINO CONVEYOR BELTS

MACHINE CAT PR450 PR450 PM465 PM465 PM565 PM565 PM565NEW & 201 PM565NEW CMI PR500 PR500 PR525 PR525 PR525/7 PR750B PR750B PR800 PR800 PR800 PR800 PR800 PR1000 PR1000 PR1050 PR1050 INGERSOLL-RAND MT6520/PC2000 MT6520/PC2000 MT7500/PC2200 VANNER EDGE MT7500/PC2200 VANNER EDGE ROADTEC RX25D RX25D RX45 RX45 RX50 BELT POSITION PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP BELT DIMENSION 30" WIDE X 15' 1" LONG 30" WIDE X 50' 1" LONG 30" WIDE X 18' 5" LONG 30" WIDE X 49' 9" LONG 36" WIDE X 25' 5" LONG 30" WIDE X 50' LONG 39" WIDE X 25' LONG 36" WIDE X 55' 6' LONG 30" WIDE X 28' LONG 30" WIDE X 56' LONG 36" WIDE X 20' 9" LONG 36" WIDE X 49' 5" LONG 36" WIDE X 23' LONG 36" WIDE X 20' 4" LONG 36" WIDE X 58' LONG 36" WIDE X 28' 1" LONG 30" WIDE X 54' LONG 42" WIDE X 28' 1" LONG 36" WIDE X 54' LONG 42" WIDE X 55' 5" LONG 48" WIDE X 20' 4" LONG 48" WIDE X 57' 6" LONG 48.5" WIDE X 30' 11" LONG 48" WIDE X 55' 5" LONG 24" WIDE X 26' LONG 24" WIDE X 43' 6" LONG 39.38" WIDE X 23' 2" LONG 31.5" WIDE X 52' 6" LONG 24" WIDE X 22' 9" LONG 24" WIDE X 41' 5" LONG 32" WIDE X 23' LONG 32" WIDE X 49' 1" LONG 36" WIDE X 26' 6" LONG PART NUMBER 40000074 40000075 40000118 40000119 40000076 40000077 40000203 40000279 40000115 40000116 40000122 40000079 40000280 40000185 40000184 40000080 40000081 40000082 40000083 40000187 40000123 40000124 40000084 40000085 40000086 40000087 40000088 40000089 40000106 40000107 40000090 40000091 40000098

MACHINE RX50 RX50B RX50B RX50W/60/70 RX50W/60/70 RX60B RX60B RX100 RX100 RX700 RX700 RX900 RX900 BITELLI 200 200 102C BARBER GREENE RX40 RX40 BARTMILL 300BT - 1/2" CLEETS, MECH SPLICE REQU. 50B - 1/2" CLEETS, MECH SPLICE REQU. CUSTOM 42" WIDE X 67' LONG 42" WIDE X 54' 5" LONG 36" WIDE X 22' 9" LONG 36" WIDE X 28' 9" LONG 30" WIDE X 17' 2" LONG 30" WIDE X 48' 4" LONG 39.5" WIDE X 23' 5" LONG 31.5" WIDE X 19' 4" LONG 31.5" WIDE X 20' 2" LONG 48" WIDE X 30' 11" LONG 42" WIDE X 55' 0" LONG 42" WIDE X 26'4" LONG 42" WIDE X 54' 8" LONG

BELT POSITION DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE PICK-UP DISCHARGE NA PICK-UP DISCHARGE N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

BELT DIMENSION 36" WIDE X 48' 11" LONG 34" WIDE X 21' 11" LONG 34" WIDE X 51' LONG 42" WIDE X 26' 4" LONG 36" WIDE X 48' 11" LONG 42" WIDE X 26' 4" LONG 42" WIDE X 50' 5" LONG 60" WIDE X 28' 3" LONG 54" WIDE X 49' 1" LONG 36" WIDE X 24' 9" LONG 36" WIDE X 53' 3" LONG 42" WIDE X 28' 4" LONG 42" WIDE X 53' 3" LONG 31.5" WIDE X 17' 8" LONG 30" WIDE X 54' LONG 21.5" WIDE X 21' 8" LONG 24" WIDE X 16' LONG 24" WIDE X 48' LONG 24" WIDE X 17' LONG 24" WIDE X 28' LONG N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

PART NUMBER 40000093 40000283 40000414 40000092 40000093 40000092 40000099 40000100 40000101 40000397 40000398 40000339 40000396 40000094 40000081 40000252 40000096 40000097 40000103 40000105 40000188 40000186 40000183 40000128 40000129 40000130 40000449 40000457 40000450 40000195 40000196 40000197 40000198

22 | 23

RHINO CONVEYOR BELTS

MACHINE BELT POSITION BELT DIMENSION RHINO BELTING BY THE FOOT 23.5" WIDE N/A N/A 24" WIDE N/A N/A 30" WIDE N/A N/A 36" WIDE N/A N/A 42" WIDE N/A N/A 48" WIDE N/A N/A FLEXCO 550 MEGALOY MECHANICAL SPLICE 24" LONG N/A N/A 30" LONG N/A N/A 36" LONG N/A N/A 42" LONG N/A N/A 48" LONG N/A N/A SPLICE INSTALLATION TOOL KIT (TEMPLATE, BORING BIT, WRENCH, BOLT BREAKERS) 24" WIDE N/A N/A 30" WIDE N/A N/A 36" WIDE N/A N/A 42" WIDE N/A N/A 48" WIDE N/A N/A PART NUMBER 40000377 40000378 40000379 40000380 40000381 40000382 40000383 40000284 40000384 40000385 40000386 40000387 40000388 40000389 40000390 40000391

*Add "B" to end of part number for belt with free ends and mechanical splice (550 Megaloy Mechanical Splice) **Add "C" to end of part number for belt with free ends for vulcanizing in field (Length = Std Length + Width)

RHINO TOOLS

Rapid replacement of cutter bits: Bit changes require machine stoppages. Worn bits must be driven out and replaced. Rhino offers the highest quality tools designed to minimize down time: manual ejector drifts and extractors, copper hammers for driving in the new bits, and pneumatic tools for changing bits. Assembly tools for quickchange toolholder systems: Special tools are required for milling drums with quickchange toolholders. High quality tools have been carefully selected by Rhino. Assembly tools for Surface Miners: Special snap ring pliers are available from Rhino for installing and removing the safety snap rings.

3/4" Extension

Part No: 40000259

Hexagon Socket, 17 mm for HT2 & HT11

Part No: 40000260

Ratchet 3/4"

Part No: 40000261

Hexagon Socket, 14 mm for HT3

Part No: 40000262

Torque Wrench up to 700 Nm

Part No: 40000278

Adapter for Thread Cutter Assembly Pliers for Safety Collar

Part No: 40000263

Safety Collars for Surface Miner Tools

Part No: 40000264

Part No: 40000267

Thread Cutter for HT3 M 24 x 2

Part No: 40000265

for HT11 M 30 x 2

Part No: 40000266

24 | 25

RHINO TOOLS

Cutter Bit Profile Gauge

Part No: 40000392

Ejector Drift for Bits

Part No: 40000315

Extractor for Cutter Bits

Part No: 40000268

Ejector Drift for Cutter Bits

Part No: 40000269

Ejector Drift for Miniature Cutter Bits

Part No: 40000270

Copper Hammer for Driving in the Cutter Bits

Part No: 40000271

Pneumatic Hammer Set with Driver & Ejector Drift

Part No: 40000272

Pneumatic Ejector Drift for Cutter Bits

Part No: 40000273

Pneumatic Driver for Cutter Bits

Accessories Included

Part No: 40000274

Torque Wrench

Part No: 40000245

Toolholder HT01

for shaft diameter D20 Part No: 40000458 Bucket: 20 pieces

Wirtgen Drum Maintenance Manual

Part No: PTWA2001

Toolholder HT02

for shaft diameter D20 Part No: 40000459 Bucket: 25 pieces

26 | 27

Wirtgen America 6030 Dana Way Antioch, TN 37013 Phone: (615) 501-0600 Fax: (615) 501-0691 www.wirtgenamerica.com

Illustrations are without obligation. Subject to technical changes. ­ No. WI-PPRA 02/11 © by Wirtgen America. 2011 Printed in USA

E-mail: [email protected]

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Rhino Parts Catalog

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