Read ODAC100_ODAC.007.0025.X.indd text version

Specifications

ODAC.007.0025.E

ODAC 100

®

Modular single axis laser measuring head for diameter, width, height. Measuring field = 100 mm (3.94 in.). 000/s

The ODAC 100 measuring head uses the latest laser scanning technology. The ODAC 100 is manufactured with a modular design. It is available with a support rail or as individual emitter and receiver parts when a maximum of flexibility is required to install the head in any position. The ODAC 100 head can also be installed in constricted confines or several emitter/receiver pairs can be mounted in the same plane. The head is offered with a complete range of accessories and interface units for optimal integration into almost any process and thus can be used for all products. ODAC 100 is available in following versions: - J version (for USYS processors from Zumbach) - JS version (for the external synchronization of multiple units) - RS version (serial interfaces: RS-232/-422/-485) - DP version (PROFIBUS DP) - EN version (Ethernet)

1 ate = 00/s canr on = 20 S Opti

Flexible mounting With or without rail, different measuring distances

Typical Applications

· Cable extrusion, hoses, profiles etc. · Metal / steel processes such as drawing, grinding, bars, tubing etc. · Testing (NDT) for all kinds of product · Food, packing, medical tubing etc.

Types of Measurement 1 Diameter measurement

5 Multiple measurement

2 Slit width measurement

6 Dual scanning

with large measuring field

Advantages

Very high scan rate Highest precision Compact and rugged design Flexible mounting Special beam geometries available : - Narrow beam for contour measurements - Parallel beam for profiles and similar · Different measuring modes, e.g. for diameter, gap, penetration, multiple measurement etc. · · · · ·

3 Penetration depth

Measurement

7 Dual scanning XY 4 Height measurement

Options / Accessories

· Diagnostic output · Input/output for synchronization* of multiple ODAC measuring heads · Calibration standards, standard holders · Analog interface AI 4-ODAC

(only for RS, DP and EN versions) (only for RS, DP and EN versions)

Other types of measurement on request

Special Applications Measurement of hot steel CV measurement

· Local display LOC 01

· Air curtain/Splash guard · Guides (upon customer specific request) * Signal processing with special USYS unit

Ask for special data sheets on CV or STEELMASTER hot steel systems

Version ODAC® 100RS (serial interface)

Option: Local display LOC 01 Host RS-232 /-422 /-485 or More applications with RS-485 interface and ANSI protocol Supply 90...265 V~ 50/60 Hz Option: Analog Interface Option: Digital input Proximity switch NAMUR Service RS-232 RS-422 RS-485 PLC Host computer

The built-in processor allows the acquisition and filtering of the measured values, as well as statistic functions, parameter selection and many other functions. The RS version communicates via the integrated RS interface with a higher

level system, like USYS MULTILINE from Zumbach, host computer or PLC. The Zumbach protocols ODAC, ASCII or the network capable ANSI software protocols are selectable according to choice.

Version ODAC® 100DP (PROFIBUS DP)

PROFIBUS DP

Option: Local display LOC 01

or PLC Supply 90...265 V~ 50/60 Hz Option: Analog Interface Option: Digital input Proximity switch NAMUR Service RS-232 RS-422 RS-485 Host computer

The built-in processor allows the acquisition and filtering of the measured values, as well as statistic functions, parameter selection and many other functions. The DP version communicates via the integrated PROFIBUS DP interface with a higher level system. PROFIBUS DP is designed for

high speed data transfer at the sensor actuator level. At this level, controllers such as programmable logic controllers (PLCs) exchange data via a fast serial link with their distributed peripherals such as drivers, valves or intelligent slaves like ODAC measuring heads from Zumbach.

Version ODAC® 100EN (Ethernet)

LAN (Ethernet)

Option: Local display LOC 01

or PLC Supply 90...265 V~ 50/60 Hz Option: Analog Interface Option: Digital input Proximity switch NAMUR Service RS-232 RS-422 RS-485 Host computer

The built-in processor allows the acquisition and filtering of the measured values, as well as statistic functions, parameter selection and many other functions. The EN version communicates via the integrated EN interface with a higher

level system. The selectable Zumbach protocols (ODAC or ASCII) are integrated and transmitted in the well known TCP/IP protocol. TCP/IP allows the data transfer through existing networks such as LANs and others.

Version ODAC® 100J with the corresponding processors

CI 1J/RS-CMK-A

CI 1J/RS-RS CI 1J/RS-DP CI 1J/RS-EN

WIREMASTER

USYS 10

USYS 200

USYS 2100

2

USYS 8100

Accessories

Description Stand ST2-ODAC 18XY

Verically adjustable stands. Line Height (H): 900...1200 mm (35.4...47.25 in.)

Order Number ST02.143.28575

Horizontal

Signal cable 5m

For the connection between the computer interface CI 1J/RS-EN (connector RJ45 IP20) and the customer's data acquisition system. Only for EN versions.

A09 500 1083

Mountable support for ST2

Lateral support, including rotary holder (USY.000.900) for table top version of the USYS 10 processor.

ST02.060.150

Analog interface AI 4-ODAC

Interface with 4 analog and 5 digital outputs. Direct connection of the digital input (proximity swich). Only for RS, DP and EN versions.

ODAC.000.100

Connector

Counter connector for digital input "Port 4". Connection of a proximity switch. It is not required, if the analog interface AI 4-ODAC is already used. Only for RS, DP and EN versions.

A10 125 0070

Set of calibration standards

ODAC.9501.07000

Delivered in a protection box, comprising: ­ Calibration standard holder ­ Calibration standard ø 2 mm and ø 75 mm ­ Certificate Other calibration standards on request.

Proximity switch

The proximity switch is used for the length detection. Main data:

­ ­ ­ ­ ­ Standard: EN 60947-5-6 (NAMUR, NC) Switching distance max. 2 mm (.08 in.), flush mounting Ambient temperature: -25...100° C (-13...212° F) Protection: IP 67 Connection: PVC cable 2 m (6.5 ft.)

A16 100 0110

LED M12X1 35 mm

Local display LOC 01

LOC.011.01000

Is mounted directly on the measuring head. Requires connection cable no. ODAC.9167.00004 between LOC 01and the measuring head. Only for RS, DP and EN versions.

Line speed sensor WG2-2-1

Alternative to above mentioned proximity switch. Only for RS, DP and EN versions.

WG2.501.20210

Signal cable L2 Bus 1DR22 x 02R

A13 252 0150

For the connection between the PROFIBUS DP interface and the customer's data acquisition system. Only for DP version.

Dimensions

A 70 (2.76) 5 (.2) 200 (7.87) D* B 160 (6.3)

140 (5.51)

65 (2.56)

70 (2.76)

172 (6.77)

65 (2.56)

30 (1.18)

30 (1.18)

5 (.2)

70 (2.76)

2 (.08)

4 x M5 50 (1.97) 70 (2.76) 10 (.39) C 10 (.39)

9 (.35)

186 (7.32) 3 x M4

100 (3.94)

5 (.2)

5 (.2)

146 (5.75) 3 x M4

9 (.35)

25 (.98) 45 (1.77)

M5 / 8 (.31)

A Model ODAC 100xx.DT100 560 (22.05) 200 ODAC 100xx.DT200 760 (29.92) 400 ODAC 100xx.DT300 960 (37.80) 600 ODAC 100xx.DT400 1160 (45.67) 800 xx = Version J or JS or DP or RS or EN

B (7.87) (15.75) (23.62) (31.50)

Models with rail C (19.49) 495 (27.36) 695 (39.17) 995 (43.11) 1095

100 200 300 400

D* (3.94) (7.87) (11.81) (15.75) * Measuring Distance

Dimensions in mm (inch)

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Technical Data

Measurement Model(s) ODAC 100J ODAC 100RS ODAC 100DP ODAC 100EN Standard ODAC 100JP ODAC 100RSP ODAC 100DPP ODAC 100ENP Profile measurements ODAC 100JN ODAC 100RSN ODAC 100DPN ODAC 100ENN "Narrow Beam" for contour measurement ODAC 100JC ODAC 100RSC ODAC 100DPC ODAC 100ENC Measurement in the CV-pipe 94 mm (3.7 in.) 0.25 mm (.010 in.) ± 0.70 µm (0.1 s) (.000028 in.) ± 0.90 µm (0.1 s) (.000036 in.) ± 1.20 µm (0.1 s) (.000047 in.) ± 1.40 µm (0.1 s) (.000055 in.) ODAC 100JS ODAC 100JSP ODAC 100JSN Same with synchronization input see J/JP/JN see J/JP/JN ± 0.35 µm (1 s) (.000014 in.) ± 0.45 µm (1 s) (.000018 in.) ± 0.60 µm (1 s) (.000024 in.) ± 0.70 µm (1 s) (.000028 in.)

Version Measuring field M 1) Min. object Ø

100 mm (3.94 in.) Repeatability 2) 200 mm at measuring distance D (7.88 in.) and averaging time (s) 300 mm (11.81 in.) 400 mm (15.75 in.) 100 mm ± 2 µm 200 mm ± 3 µm 300 mm ± 4 µm 400 mm ± 5 µm Centric linearity at measuring distance D 3) (3.94 in.) (.00008 in.) (7.88 in.) (.00012 in.) (11.81 in.) (.00016 in.) (15.75 in.) (.0002 in.) Linearity within the meas. zone 4) 2 x value of the centric linearity (ODAC 100JP: 4x value of the centric linearity) 50 x 95 mm 100 x 95 mm 30 x 95 mm 30 x 90 see J/JP/JN Meas. Zone 4) (width x height) 3.93 x 3.75 in. 1.20 x 3.75 in. 1.20 x 3.54 in. 1.96 x 3.75 in. Resolution 5) 0.1 µm (.000005 in.) 1000 scans/s 500 scans/s 500 scans/s Scanning frequency (Option: 2000) (Option: 1000) Scanning speed 219 m/s (718 ft./s) (Option: 438 m/s, 1437 ft./s) Light source 6) Visible Laser Diode 650 nm (VLD) class 2 Width of laser beam 7) 5 mm (0.2 in.) 5 mm (0.2 in.) 0.8 mm (.03 in.) 5 mm (0.2 in.) see J/JP/JN Types of measurement (see p. 1) 1, 2, 3, 4, 5 1, 2 1, 6, 7

100 mm (3.94 in.) 0.25 mm (.010 in.) 1 mm (.04 in.) 0.25 mm (.010 in.) ± 0.50 µm (0.1 s) ± 0.25 µm (1 s) (.00002 in.) (.00001 in.) ± 0.60 µm (0.1 s) ± 0.30 µm (1 s) (.000024 in.) (.000012 in.) ± 0.80 µm (0.1 s) ± 0.40 µm (1 s) (.000032 in.) (.000016 in.) ± 0.50 µm (1 s) ± 1.00 µm (0.1 s) (.000040 in.) (.000020 in.)

Interfaces / Connections Model Interface "Port 1" (Service) Interface "Port 2" (Host) Interface "Port 3" Interface "Port 4" Indicator of contam. windows LED "status" Power supply

ODAC 100RSX ODAC 100DPx ODAC 100ENx ODAC 100J/-JN Only J interfaces to RS-232/-422/-485 D-Sub. connector 9p.m. RS-232/-422/-485 PROFIBUS DP RS-485 Ethernet 10/100BaseT Zumbach processors. , WIREMASTER, USYS 10, D-Sub. connector 9p./m D-Sub. connector 9p./f RJ45 / IP 20 200, 2100, 8100, electrically isolated electrically isolated electrically isolated CI 1J/RS-CMK-A Only for Zumbach local display LOC 01 CI 1J/RS-RS/-DP/-EN Can be used for the connection of a remote interface or as digital input (proximity switch according to EN 60947-5-6, NAMUR). Flashing LED on the measuring head (Relay output 48V / 0.5A as an option) Indicates data trafic on port 2 (Host) ­ supplied by the 90...265 VAC, 48...62 Hz, approx. 10 VA processor unit (24 V)

Operation conditions / Miscellaneous Ambient temperature Operating: 0...45°C (32...113° F) Transport / Storage: -20...50°C (-4...122° F) Max. atmospheric humidity 95% (non condensing) Altitude 0...2500 m (0...8200 ft.) over sea level Type of protection Case IP 65, connection plate IP 40 Weight Emitter: 2.75 kg (6.07 lbs), Receiver: 1.85 kg (4.08 lbs), E+R with rail (DT100): 6.10 kg (13.45 lbs)

1)

2)

3)

4)

5) 6) 7)

M stands for measuring field height. In practice, the largest object diameter corresponds to M Measuring Field Height minus instability of position. Values within ± 3 Sigma (99.7%)/U95. These data are reached under laboratory conditions. Unstable air layerings in the measuring zone, e.g. by means of ascending heat, may affect these repeatability data. Valid for object diameter bigger than "Min. object Ø" and smaller than 95% from "measurng field M". The center of the object is at the "measuring distance D" as well as in the middle of the "measuring field M". The measured borders of the object must be within this measuring zone. The center of this measuring zone is at the "measuring distance D" as well as in the middle the "measuring field M". System resolution is the smallest practical value on the last digit of the display. Maximum power of the laser can be read on the warning label. Measured in the measuring plane, incl. lateral Jitter of the scans.

Ordering Information

When ordering, please specify the following: 1 Models: ODAC 100J/JP/JC/JN (K) or ODAC 100RS/RSP/RSC/RSN (K) or ODAC 100DP/DPP/DPC/DPN (K) or ODAC 100EN/ENP/ENC/ENN (K) "K" Version: specify the measuring distance D (see page 3). 2 Connection cable 2a The connection between ODAC 100RS/RSN and the higher level system is to be provided by the customer (via serial interface). 2b For ODAC 100DP/DPN, the connection to a higher level system is made with the signal cable # A13 252 0150. 2c For the ODAC 100EN/ENN version, the connection from the measuring head to the customer's ETHERNET port is made with the signal cable # A09 500 1083. 2d Length of the connection cable between ODAC 100J/JN and the processor. Available lengths: 1, 2, 5, 10, 15, 20, 25 and 30 m (3.3, 6.6, 16.4, 32.8, 49.2, 65.6, 82 and 98.5 ft.). Longer cables on request. 2e For "K" versions (without rail): Length of the connection cable between emitter and receiver. Available lengths: 1.5, 2, 3, 4, 5, 6, 8 m (5, 6.5, 10, 13, 16.4, 19.7, 26.2 ft.). 3 Processor model (Data acquisition system), only for ODAC 100J/JP/JN/JC: WIREMASTER, USYS 10, USYS 200, USYS 2100, USYS 8100, CI 1J/RS-CMK-A, CI 1J/RS-RS, CI 1J/RS-DP CI 1J/RS-EN , (corresponding data sheets are available on request).

ODAC.007.0025.E AUG.2007

All units, which are equipped with lasers,were designed to meet the regulations CDRH (USA), BS 4803, EN60825, DIN/FDE 0837 and SEV TP 76/1A-D. They hold the warning and explanatory labels prescribed by EN60825.

Laser radiation Do not stare into beam! LASER CLASS 2 630-680 nm < 1 mW

· Technical specifications are subject to change without notice

Switzerland : ZUMBACH Electronic AG, P.O. Box, CH-2552 Orpund, Phone +41(0)32 356 04 00, Fax +41(0)32 356 04 30, E-Mail: [email protected] USA : ZUMBACH Electronics Corp., 140 Kisco Avenue, Mount Kisco, NY 10549-1407, Phone +1 914 241 7080, Fax +1 914 241 7096, E-Mail: [email protected]

www.zumbach.com

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Information

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